An Introduction of Brake Asssembly Line Control

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A brake assembly line control will be able to cater to multiple product types. For an automotive assembly few examples of products are – Frames, Engines, Heads, Blocks, Knuckles, Plastic Parts, IPUs, etc.

Line Control

Proper sequencing of the production process to manag

A brake assembly line control will be able to cater to multiple product types. For an automotive assembly few examples of products are – Frames, Engines, Heads, Blocks, Knuckles, Plastic Parts, IPUs, etc.

Line Control

Proper sequencing of the production process to manage what and when the product should be built
Manage what and when a product should be built and track when it was actually built
Track where the product is currently located
The available time and reports the throughput of the line based, on which the next schedule is prepared
Track the output of each station and plan it according for next station ensure to keep buffer inventor
Find what the inventory was as of a specific point in time
Collect how long it took to process a particular product
Lot Control
The model and options variety in automobile production requires flexible manufacturing, optimal sequencing and individual allocation of parts and components. The challenge is to deliver the correct individual automotive parts to every workstation in the production line, and that in the exact sequence in which the vehicles are being assembled on the production line. If a necessary component is not supplied in time, the pre- planned work sequence of all subsequent workstation in the production line has to be changed accordingly. This problem is been taken care by this module, which ensures that correct part reaches the correct workstation. This module comes with the following features:

Data collection and validations like torque test, oil leakage test, etc.
Verify and track allocation of parts from a lot to a product
Enable wireless torque controller based on proximity to product
Verify and track history of part serial numbers to product
Verify and track history of measurements to product
Quality Control
Performance and product issues can be discouraging to customers, and a detriment to the brand. Having a product recall or other issues can create dissatisfied customers. But these types of issues can be resolved by having a system to detect and track defects, while the production is on. Few key features of this module are:

Defect detection, record and submit the real-time defect images in the database
Repair the defects
Tracking Repair vehicle through Repair areas
Input defects from external devices like LETs, Headless stations and tracking them within the system
Check product state for missing/bad installed parts, Not Repaired defects, failed LET tests, Current tracking status, etc.
Manage linkage of incidents to root causes and effectiveness of counter measures

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