Die-casting mold is one of the three necessary factors in aluminum alloy die-casting processing and production. The quality of mold use directly affects the service life of the mold, production efficiency and product quality, and is related to the cost of die-casting. For the die-casting workshop, good maintenance of the mold is a powerful guarantee for the smooth progress of normal production, which is conducive to the stability of product quality, greatly reduces invisible production costs, and improves production efficiency.China Auto Parts Factory introduces how to better maintain molds.
1. The creation of a complete use record for each set of molds when entering the factory is an important basis for ensuring future maintenance and maintenance. Each set of molds must be meticulous and clear, including the number of production molds per day.
2. As a mold manager, after the mold enters the factory, the structural components of each part of the mold must be recorded in the mold file in detail. If necessary, list the consumable parts in the mold and prepare the parts in advance, such as ejector pins, cores, etc.~~Set consumption The minimum inventory of parts to avoid delays in production due to insufficient preparation. Because there are many such lessons in the company, so there are talents. If you delay production because you are not prepared, the cost of the die-casting enterprise is very high. The time, manpower, and the electricity (or liquefied gas) of the holding furnace are not small figures. The main reason is the delay in production, and the loss of delayed delivery is even greater!
3. The aluminum alloy die-casting mold needs to be engraved with a permanent mark on the mold itself while making the resume card, which is easy to identify. In this way, people who are not stupid will not make the wrong mold farce.
4. If a mold with a cylinder core puller is attached, please replace the connector as soon as possible. Otherwise, the money wasted by disassembling the mold and the oil leaking from the cylinder is enough to pay a month's salary for several employees, and the saved money can also be used to improve the employees' diet. This also greatly shortens the time required for die-casting operators to load and unload the mold, which can achieve several benefits in one fell swoop. Please remember to buy good quality quick connectors. Otherwise, it will be the opposite.
5. Formulate mold management regulations in advance, train employees systematically, and implement them effectively.
Through the above introduction,China Motorcycle Parts Factory hopes that you can simply refer to the content of this article in future use.